100mLラボリアクター用循環式冷却器
100mL実験室用リアクターに適した循環式チラーを選ぶ際には、機器が正確な温度制御と効率的な冷却を提供できるよう、考慮すべきいくつかの要素があります。...
- 温度範囲
- Temperature Range: Choose the right temperature range based on your experimental needs. Typically, laboratory reactors may require a temperature range between -20°C and 100°C.
- Control Accuracy: Choose a system with high-precision temperature control, typically with a control accuracy of ±0.1°C or less.
- 冷却能力
- Cooling capacity: Select the appropriate cooling capacity based on the heat load of the reactor and the required cooling rate. For a 100 ml reactor, a smaller cooling capacity is usually required, generally between 1-2 kW.
- Heating capacity: If experiments need to be performed under different temperature conditions, select a chiller with heating function.
- 循環ポンプ
- Flow rate: Select the appropriate circulating pump flow rate to ensure that the cooling water flows evenly between the reactor and the chiller. For a 100 ml reactor, the flow rate is usually between 1-5 L/min.
- Lift: Select the appropriate lift according to the resistance of the system, usually between 1-5 meters of water column.
- 温度制御システム
- PID controller: Achieve high-precision temperature control and adjust the heating and cooling power through the feedback control system.
- Temperature sensor: Installed at key positions of the reactor and the chiller to monitor the temperature in real time.
- Safety protection measures
- 過熱保護:温度が設定値を超えると自動的に電源を遮断します。
- 過圧保護:システム圧力が高くなりすぎるのを防ぎます。
- 漏れ検知:システムに漏れがあるかどうかを検出する。
- 緊急停止ボタン:緊急時にシステムの動作を素早く停止します。
- User interface
- タッチスクリーンまたはデジタル表示画面:現在の温度、設定温度、およびその他のパラメータを直感的に表示します。
- ユーザーフレンドリーな操作インターフェース:温度の設定と監視が簡単で、プログラミングとデータロギング機能をサポートします。
Recommended configuration
- Chiller type
- Water-cooled chiller: Suitable for occasions requiring high-precision temperature control and high cooling efficiency.
- Air-cooled chiller: Suitable for occasions with limited space or insufficient water supply.
- 冷却能力
- Cooling capacity: 1-2 kW
- Heating capacity: If necessary, choose a cooling water machine with heating function.
- 循環ポンプ
- Flow rate: 1-5 L/min
- Head: 1-5 meters of water column
- 温度制御システム
- PID controller: achieve high-precision temperature control.
- Temperature sensor: installed at key positions of the reactor and the cooling water machine to monitor the temperature in real time.
- Safety protection device
- Overtemperature protection: automatically cut off the power supply when the temperature exceeds the set value.
- Overpressure protection: prevent the system pressure from being too high.
- Leak detection: detect whether the system has leaks.
- Emergency stop button: quickly stop the system operation in an emergency.
応用例
- 化学合成:
- In the process of chemical reactions such as organic synthesis and inorganic synthesis, precise temperature control is required to improve the yield and purity.
- For example, some organic reactions need to be carried out under low temperature conditions to prevent the occurrence of side reactions.
- Materials Science:
- In the process of preparing nanomaterials, crystal growth, etc., it is necessary to accurately control the temperature to obtain the desired material properties.
- For example, the synthesis of some nanomaterials needs to be carried out at a specific temperature to ensure the uniformity of size and morphology.
- Biotechnology:
- In biological experiments, the temperature needs to be accurately controlled to ensure the smooth progress of processes such as cell culture and enzyme catalysis.
- For example, some cell cultures need to be carried out at a constant temperature to ensure cell growth and metabolism.
In summary, when choosing a suitable circulating chiller for a 100 ml reactor in the laboratory, factors such as temperature range, refrigeration capacity, circulating pump flow, temperature control accuracy, and safety protection measures should be considered comprehensively. By choosing the right equipment, it can be ensured that the experiment is carried out under precise temperature conditions, and the accuracy and repeatability of the experimental results can be improved.